gms | German Medical Science

66th Annual Meeting of the German Society of Neurosurgery (DGNC)
Friendship Meeting with the Italian Society of Neurosurgery (SINch)

German Society of Neurosurgery (DGNC)

7 - 10 June 2015, Karlsruhe

Pedicle screw concept with shape memory components for improved bone anchorage

Meeting Abstract

  • Michael Werner - Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik IWU, Dresden
  • Christian Rotsch - Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik IWU, Dresden
  • Björn Senf - Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik IWU, Dresden
  • Tareq A Juratli - Klinik und Poliklinik für Neurochirurgie, Carl Gustav Carus Universitätsklinikum, an der Technischen Universität Dresden
  • Mario Leimert - Klinik und Poliklinik für Neurochirurgie, Carl Gustav Carus Universitätsklinikum, an der Technischen Universität Dresden

Deutsche Gesellschaft für Neurochirurgie. 66. Jahrestagung der Deutschen Gesellschaft für Neurochirurgie (DGNC). Karlsruhe, 07.-10.06.2015. Düsseldorf: German Medical Science GMS Publishing House; 2015. DocMI.13.10

doi: 10.3205/15dgnc341, urn:nbn:de:0183-15dgnc3418

Published: June 2, 2015

© 2015 Werner et al.
This is an Open Access article distributed under the terms of the Creative Commons Attribution 4.0 License. See license information at http://creativecommons.org/licenses/by/4.0/.


Outline

Text

Objective: Loosening of pedicle screws at the bone-screw interface is a frequent complication, especially in the aging osteoporotic population. To increase fixation, augmentation of pedicle screws with cement injection is widely used. The aim of this study is to introduce a new pedicle screw concept with integrated shape memory alloy (SMA) actuator components for an improved anchorage in cancellous bone as well as to determine the fixation strength of the new screws.

Method: First, different shapes and surface structures of the actuator were tested in bone substitutes. Thereafter, the actuators were designed using finite element simulation and structurally integrated into 65 mm titanium pedicle screws. In the next step, ten screws were produced by selective laser beam melting for the experiments. The screws were inserted according to standard ASTM F543 into different bone substitutes and alcohol fixated cervical and thoracic vertebrae.

Results: The structure of the actuator concept demonstrates a compromise between resistance against rotational and translational movements and the complexity of the shape. Two SMA sheets were integrated along the screw axis. These actuators expand against the bone when warmed up to body temperature. In bone substitutes the pullout strength increased remarkably in bone substitutes from 432 N to 542 N and in human vertebrae from 240 N up to 293 N.

Conclusions: SMA actuators increase the pullout strength of pedicle screws out of bone substitutes and human vertebrae. In reference to the compressing force of the actuator sheets, some adjustments have to be done considering the boundary conditions for bone growth and bone degeneration. Additional experiments will focus on testing the screw prototype with biological specimens and thereafter in a clinical trial. The simulated parameters, e.g. activation force, of the SMA elements match the experimental data in good approximation.